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燕山石化公司合成橡胶凝聚装置的仪表控制系统原由常规仪表构成，且全是其他装置更换下来的旧表，故障率较高。为了提高自动化水平，增强仪表控制系统的可靠性，我们对其进行了改造，淘汰了控制室内的所有常规仪表，改用DCS。
浙大中控公司的SUPCON JX-300X DCS充分利用了最新信号处理技术、高速网络通信技术、可靠成熟的先进控制算法，使其兼具了高速可靠的数据输入输出运算、过程控制和PLC联锁逻辑控制功能，获得了广泛的应用，特别是其性能价格比优于同等规模的常规仪表系统，成了我们仪表改造首选的产品。
二 工艺流程简介
凝聚装置采用水蒸气蒸馏、湿法脱气的原理，脱去胶液中的溶剂油。现有两条生产线，每条线包括胶罐系统、凝聚釜系统、尾气回收系统。每条生产线有4个胶罐，根据胶液熔融指数的不同，不同胶罐中的胶液按相应的比例混配，保证胶液熔融指数合格。合格的胶液送至凝聚釜，根据水蒸气蒸馏、湿法脱气的原理，采用等压不等温的双釜水析凝聚技术，把溶剂油和胶分离。凝聚釜分离出来的溶剂油尾气由尾气回收系统回收再利用。
三 DCS配置
JX-300X DCS由一个多功能站、一个操作站、一个控制站和过程控制网络组成，系统结构如图1。
护工具。操作站是操作人员完成生产过程监控管理任务的平台。
多功能站和操作站的硬件组成是完全一样的，包括工控PC机、CRT、鼠标、键盘、网卡、专用操作员键盘、操作台等。
控制站完成整个工业过程的实时监控功能，由主控制卡、数据转发卡、I/O卡件、供电单元等组成。控制站的各种卡件均可冗余配置，为了增加系统的可靠性，我们对控制站的主控制卡、数据转发卡进行了冗余配置，控制回路的I/O卡件也采用冗余配置。表1列出了控制站的硬件，表2为系统的I/O信号及卡件配备表。
Siemens HMI Operator Panel 6AV6 641-0CA01-0AX1 "FS"
SIEMENS 6DD1610-0AG1 SIMADYN D MEMORY MODULE IN BOX
SIEMENS 6DD1600-0AF0 Simadyn D CPU Controller
GE Fanuc Series Six IC600CB536 Communications Module Type 2
SIEMENS SIMODRIVE 6SN1123-1AB00-0BA1
SIEMENS SINUMERIK840DE NCU 571.2 6FC5357-0BB11-0AE0
SIEMENS QTY 10 OP015 6FC5203-0AF03-0AA0 Membrane Keypad
AllenBradley1771-OPProtectedACOutputModule
Allen Bradley SLC500 output module 1746-OW16
ABB NEMA 1 1500 KVA 3PH CAST COIL TRANSFORMER ABB510911
ZSD250-30-19 Zero Star Seiki High Precision Roll Leveller Straightener 2003
(X9-10) 1 NIB RELIANCE ELECTRIC 0-49001-2 CARDPAK POWER SUPPLY X9-10
MODICON 554-VIC-157-60 NSPP 554VIC15760
ALLEN BRADLEY 1392-B100-RK-MC-B-F2 USPP 1392B100RKMCBF2
GENERAL ELECTRIC L31947P03 USPP L31947P03
FOXBORO P0400VP USPP P0400VP
SIEMENS 6FM1726-3AA00 USPP 6FM17263AA00
SECO M4225-00020A USPP M422500020A
YASKAWA ELECTRIC JANCD-MM13B USPP JANCDMM13B
Siemens 6ES5 700-2BA11 6ES57002BA11
Siemens POWER 6ES5 955-3LC42 6ES5955-3LC42 XLT
SIEMENS 6ES5-457-7LA11 6ES54577LA11 NIB-FS
Siemens 6ES5 421-8MA11 Input Module -NO BOX
Siemens S5 PLC 6ES5 431-8MA11 Input E-Stand 1
Siemens CPU 224 6ES7-214-1BD21-0XB0 6ES7214-1BD21-0XB0
SHARP JW34N JW-34N PLC
Square D 8030 PS-35
SIEMENS 3RX9307-0AA00 AS-INTERFACE 30V DC POWER SUPPLY MODULE
WE SHIP SAME HWIC-1DSU-T1 CISCO Interface Card-
Siemens 6GK1105-3AA10 6GK1 105-3AA10
Siemens TP177A 6AV6 642-0AA11-0AX1 Protective Film
Schneider Modicon SEALEDAUTOMATION DAP218/AS-BDAP-218
Schneider Modicon AS-BDEP-220 BRAND Guaranteed Discreet Input ASBDEP220
Schneider Modicon AS-B804-148 NSPP ASB804148
Schneider Modicon Memory Cartridge AS-M380-004_ASM380004_AS-M38O-OO4_ASM38OOO4
Schneider Modicon AS-J892-001 REMOTE I/O PROCESSOR ASCII
Schneider Modicon AS-B875-102 ASB875102 I/O Module
SchneiderElectricXBTGT4330Panel
Siemens 6ES7 331-7PF11-0AB0 Analog Input Module
SBI-7126T-S6 876GB SAS Blade Server 2x 2.53GHz Nehalem
Siemens HMI 6AV6 642-0BD01-3AX0 NIB 6AV66420BD013AX0
SIEMENS Sinumerik 6FX1192-4AB00. I/O Interface Mod .
Siemens 6GK11612AA00 Communication Module 14993
SIEMENS 6SN1130-1AA11-0CA0 USPP 6SN11301AA110CA0
SIEMENS 6SN1118-0DM11-0AA1 6SN11180DM110AA1 SimoDrive
SIEMENS 6FC5-203-0AB11-0AA2 USPP 6FC52030AB110AA2
AllenBradleyPanelviewPlus10002711P-RDK10C/B2711PRDK10C
ALLEN BRADLY VersaView 1700M OPERATOR INTERFACE DISPLAY 6186-M17ALTR SER. B
ABB DRIVE ACS501-040-4-00P2
ADEPT TECHNOLOGY DUAL E AMP 10341-10010 ROBOT CONTROL MODULE
(7341) ABB PC Board Driver Axis Card DSQC266C (7341)
INDRAMAT TDM1.2-100-300-W1 USPP TDM12100300W1
WESTINGHOUSE 798A243G01 USPP 798A243G01
FANUC A06B-6059-H208 USPP A06B6059H208
EAGLE SIGNAL CP704L1 USPP CP704L1
RELIANCE ELECTRIC 801429-4SC USPP 8014294SC
NORGREN D50-100-0050 USPP D501000050
NACHI UM860B USPP UM860B
Siemens 6ES5 432-4UA12 6ES54324UA12
Siemens 6ES5-900-7FC11 USPP 6ES59007FC11
SIEMENS 6ES5-382-0AB32 USPP 6ES53820AB32
Siemens 6ES5 431-8MA11 6ES5431-8MA11
Siemens S5 6ES5 318-8MA12 INPUT MODULE
Siemens 6SE7041-3TL84-1JC0
Siemens 6ES7 332-5RD00-0AB0 -FS- 6ES73325RD000AB0
Siemens TI405-IOEX
Mitsubishi MELSEC Interface Module AJ71PT32-S3
WS-X6502-10GE CISCO 6500 10 GIGABIT ETHERNET BASE MODUL
Siemens 6ES7 365-0AB01-0AA0 6ES7365-0AB01-0AA0 FreeShip
Siemens Profibus PCI Card 6GK1 561-1AA00 NIB
Reliance 0-56311
Schneider Modicon / 3M Cable Assembly AS-W804-002 _ ASW804002 Groupe /
Schneider Modicon AS-B239-001 USPP ASB239001
Schneider Modicon AS-P930-104 NSPP ASP930104
Schneider Modicon AS-B827 -032 24 VDC INPUT CARD
Schneider Modicon AS-B557-000 INPUT MODULE 5V TTL
Modicon MPCST52NDJ10T Telemecanique Magelis Smart iPC
Siemens Simatic 6ES5 Input Module 318-8MA12
SIEMENS 6ES5-482-4UA20 NSFP 6ES54824UA20
SIEMENS S7-300 SET / RACK - INPUT OUTPUT MODULES POWER SUPPLY / 318-2AJ00-0AB0
SIEMENS 6DD1-681-0CG1/6DD1681-0CG1 PC MODULE XLNT
SIEMENS SINUMERIK 802D 6FC5603-0AD00-0AA1 6FC56030AD000AA1 NIB
SIEMENS 6SN-1111-0AA01-2BA0 16kw Line Filter
SIEMENS Simodrive 6RB 2025 3F000 D165 G200/25
SIEMENS 6FC9-348-7HP00 NSPP 6FC93487HP00
Advantech Ethernet Module ADAM-4570 NIB
Allen-Bradley 1771-OGC +5V TTL Output Module - ATS 365 Warranty
ABB ACS60100096000B1200901
ACZK25x200-30 KOGANEI TO ALL TERRITORY
6ES7468-1DC50-0AA0 Brand , Factory Sealed,
900' Sweetbriar Triplex Alum. URD 4/0-4/0-2/0 Direct Burial Wire XLP 600V
SQUARE D MEL836LSI USPP MEL836LSI
COMPUMOTOR MPM190-2FRMM963 USPP MPM1902FRMM963
BAUMULLER BUS20-60/90-30-001 USPP BUS20609030001
MOELLER ELECTRIC MV4-570-TA1-100 USPP MV4570TA1100
MAGNETEK 53ST0301-2A20 USPP 53ST03012A20
ELECTRO CRAFT DDM-009 USPP DDM009
Siemens 6ES5 103-8MA03 6ES51038MA03
Siemens 6ES5-465-4UA11 NSPP 6ES54654UA11
SIEMENS 6ES5 982-3UB11 6ES59823UB11
SIEMENS S5 6ES5377-0AA11 6ES53770AA11
Siemens /PLC 6ES5-101-8UU43/6ES51018UU43
Siemens 6ES7331-7KB02-0AB0 6ES7 331-7KB02-0AB0 NIB
Siemens Sinumerik 802S 802C Keypad
Siemens 6ES5316-8MA12
iConnect-FM.2 iPod adapter interface iPhone wired FM modulator transmitter radio
XPRESSKIT XL202 RF TO DATA INTERFACE MODULE 5VOLT
SIEMENS 6ES5-453-4UA11 6ES5453-4UA11
Siemens MP270 6AV6542-0AC15-2AX0 Membrane Keypad
Omron E5ZE-8AQH01TCB
Schneider Modicon AS-BDAP-209 PLC
Schneider Modicon AS-506P-008 NSPP AS506P008
Schneider Modicon AS-J890-101 USPP ASJ890101
Schneider Modicon AS-516P-008 CNC Memory Board Rev C21 (UVG)
Schneider Modicon EK-523 AS-884A-301 +B804 115 VAC OUTPUT MODULE
Schneider Modicon -AS-9490-022
SIEMENS/TI/CTI 2550/505-2550 ANALOG INPUT MODULE
Schneider TWDLCAA24DRF Telemecanique MODICON TWIDO NIB
SIEMENS SINUMERIK PROGRAM PANEL 6FC 5203 5210 5253
SIEMENS 505-4532 OUTPUT MODULE 5054532
SIEMENS SINUMERIK 810 BOARD 6FX1125-8AB
con Optik LRF Mod 15 High Frequency LRF Module Bidirectional Communication
SIEMENS SIMODRIVE BOARD MUDULE 6SC6120-0FE01 6SC61200FE01 USMT MILL MACHINE CNC
SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 OP
Advantech DO MIC-2752 32ch. Output NIB
ALLEN-BRADLEY 6182-AGAZAC INDUSTRIAL COMPUTER 100 TO 240VAC 50/60HZ 0.4/0.25AMP
ABB 3HAA0001-YH IRB6000 2.4 120KG Upper Arm Cable with Air, Signal & Power
ACCURAY 083156-002 USPP 083156002
A06B-6102-H222#H520 SPINDLE AMPLIFIER RATED INPUT 283-325V 25.2KW
8030RIM731 SQ D / SYMAX 8030-RIM-731 64 CH DIG IN
SIEMENS 6ES5-340-3KB42 NSFP 6ES53403KB42
ASEA BROWN BOVERI 069829-001 USPP 069829001
ALLEN BRADLEY 6181P-15TSXPH NSFP 6181P15TSXPH
KRAUSS MAFFEI 5089880 USPP 5089880
GRAHAM 2001H34 USPP 2001H34
ACCURAY 64860-001 USPP 64860001
PHOTOSWITCH 23DF3-3000 NSFP 23DF33000
Siemens 6ES5-340-3KB41 NSFP 6ES53403KB41
SIEMENS 6ES5 441-4UA12 6ES54414UA12
SIEMENS S5 PLC 6ES5-440-8MA21 OUTPUT MODULE PARTS FOR 3 MONTH WARRANTY
Siemens Memory Sub Module 6ES5 374-0AA11 22792
Siemens 6ES7 231-7PB20-0XA0 6ES7231-7PB20-0XA0 FreeShip
SIEMENS OP7 6AV3607-1JC20-0AX0 Membrane Keypad
QLogic InfiniBand 12005-PT16 16-Port 40 Gbps QDR Pass-Thru Module for Dell
GOOD ALLEN-BRADLEY INTERFACE MODULE PROGRAMMIMG TERMINAL 1201-HAP
TOYOGIKEN PCN-1T50 INTERFACE MODULE AC/DC 125V 1A XLNT
Siemens 3UG3013-1BL60
Siemens FT5072-1AC71-1AA0 Permanent Magnet Motor
Modicon PC-M984-230
Schneider Modicon GOULD AS-W801-001 I/O SIGNAL CABLE 1FT
Schneider Modicon AS-BZAE-201 High Speed Counter ASBZAE201
Schneider Modicon AS-D005-009 USPP ASD005009
Schneider Modicon AS-P451-622 I/O PROCESSOR MODULE
Schneider Modicon TSX Compact AS-HDTA-201 Sec. SubRack DTA-201
Schneider Modicon Micro 84 Controller Model AS-M84A-001
Schneider TELEMECANIQUE XBTGT2220
Schneider Lexium LXM 17D MHDA1028N00 Servo Drive
Promise Removable Device PR401US Pegasus R4 4TB RAID System 4x1TB SATA
SIEMENS 6ES5 454-7LA12 OUTPUT MODULE
SIEMENS 6EV3054-0FC Sinumerik CNC Power Supply
Honeywell L5100-ZWAVE - Z-Wave Control Communication Module for L5100
SIEMENS SIMODRIVE 6SN1145-1BA02-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356#2ZM
SIEMENS SINUMERIK 810D CCU-BOX 6FC5447-0AA01-0AA0
SIEMENS Moore 62V Constant Differential Relay
ALLEN-BRADLEY Panelview 300 24VDC 2711-B5A1L1 Series F
553VIC10101 MODICON MONITORS CRT REMANUFACTURED
ABB Teach Pendant 3HNE 00312-1 #34233
A06B-0153-B084 FANUC SERVO MOTORS REMANUFACTURED
7160 Fluke 2635A hydra series II data bucket
RELIANCE ELECTRIC 2EC40-20 USPP 2EC4020
ALLEN BRADLEY 1785-L40L/E NSFP 1785L40LE
ALLEN BRADLEY 1398-DDM-020 USPP 1398DDM020
GENERAL ELECTRIC DS3800NPSF1C1B USPP DS3800NPSF1C1B
TOSHIBA VT130H1U4270B0H USPP VT130H1U4270B0H
SYMAX 8030-CRM-511 USPP 8030CRM511
FISHER ROSEMOUNT 1151GP7E22S1B1 NSFP 1151GP7E22S1B1
Siemens 6ES5095-8MD03 6ES5 095-8MD03 SIMATIC S5-95U Controller 60 DAYS WARRANTY!
SIEMENS 6ES5 318-8MB12 INTERFACE ET200U MODULE /BOX
SIEMENS 6ES5-930-7AA31 USPP 6ES59307AA31
Siemens 6ES5 727-1BD20 USPP 6ES57271BD20
Siemens 6ED1055-1MM00-0BA0 6ED1 055-1MM00-0BA0 in Box
Siemens LOGO! AM2 6ED1055-1MA00-0BA0 NIB
Rigol Function/Arbitrary Waveform Generator DG2041A 40M
Telemecanique ZB2-BW035
SNMP IP 16 Channel Way Relay Module Board with Ethernet Interface
VWIC2-2MFT-T1/E1 CISCO
Siemens C7-626 6ES7626-1DG03-0AE3 Membrane Keypad
Modicon AS-T584-102
Schneider Modicon Automation Inc DAP 216/AS-BDAP-216 DAP216ASBDAP216 Output Module
Schneider Modicon AEG/GOULD// AS-B550-000 OUTPUT MODULE XLNT
Schneider Modicon AS-B885-100 MODULE MOTION
Schneider Modicon ASB266 Reed Relay 115V Module AS-B266
Schneider Modicon PC-0984-381 W/ AS-M380-004 MEM & AS-E381-904 EX
Schneider Modicon AS-P930-000 Power Supply AS-IS
Schneider Automation / Modicon PanelMate Plus MM-PM42-400 WARRANTY
Siemens 6ES5-465-7LA13 Input Module Analog NIB
RELIANCE ELECTRIC 0-57405-C USPP 057405C
Siemens 6ES7-148-1EHOO-0XA0 PNEUMATIC INTERFACE 16DO
SIEMENS type SE41.1 6DD1681-0EB1 Module Fert. Stand
OMRON C200H-LK202 HOST LINK COMMUNICATION MODULE
SIEMENS SIMODRIVE 50A 6SN1123-1AA00-0CA1
SIEMENS SINUMERIK PCU 50 6FC5210-0DF20-0AA0
SIEMENS Lot Elektonik 6FC5248-0AFO6-OAA0 NIB
AllenBradley1771-ODDPLC-5Isolated120VACOutputModule
Allen Bradley SLC-500 Output Mod. 16-Point 1746-OA16
ABB PCB Board YPP110A with YPK112A
Zygo interferometry and data analysis 6202-0132-01
, factory sealed Siemens 6Fx1138-4BA01
MODICON AS-506P-005 USPP AS506P005
ALLEN BRADLEY 1394C-SJT10-T-RL USPP 1394CSJT10TRL
GETTYS 110-094 USPP 110094
GE FANUC 44A399785-G02 USPP 44A399785G02
SIEMENS 6SC9111-2AH25 USPP 6SC91112AH25
SIEMENS 1FT5076-0AF71-1-Z USPP 1FT50760AF711Z
ACME ELECTRIC T-1-37924 NSFP T137924
Siemens 6es5 905-3RA11 Simatic S5-105R ZB/CPU
Siemens S5 6ES5 458-7LC11 Relay Output Module
SIEMENS 6ES5465-4UA12 6ES5 465-4UA12S5 465-4 Analog Input WARRANTY
Siemens 6ES5 430-4UA13 6ES5 430 FAST SHIPPING
Siemens S5 PS 6ES5 951-7LB14 NIB
Siemens DCS Module 6DR2803-8C NIB
Server Enterprise 3500
Square D 8040 PCM-902
SIEMENS 6ES5 318-8MB11 INTERFACE MODULE IN BOX
