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自动计量灌装机分清洗和灌装两种工作模式。清洗模式下，点启动按钮后系统经过定位、备压然后注酒，只是此时系统不会测量灌装的酒量，直到人为点击停止按钮。灌装模式下有两种模式可选：定容模式和计量模式。前者根据啤酒桶的容积进行灌装，当满桶时通过导流阀将浮球顶起灌装结束;后者通过流量计给定的脉冲进行计量计算，当数值达到设定容积以后灌装结束。实现方式如下：
(1) 流量计。本系统是双桶灌装系统，采用了两个流量计，流量计给 PLC 的是单相脉冲信号，106 个脉冲为 1L，据此将系统中设定的灌装容量转换成容量脉冲数 ( 容量脉冲数 =106× 灌装容量 )，然后将实际的灌装量与设定的灌装容量进行比较控制注酒阀的开闭;
(2) 高速计数器。S7-200 SMART 集成了 4 路高速计数器，在本系统中只使用了 HSC0 与 HSC1 两个高速计数器，占用 I0.0 和 I0.1 两个输入点。由于是单相计数，选择工作模式 0 即可。Micro/WIN SMART 集成了 HSC 向导，在向导中直接选择 HSC0、HSC1。由于系统默认模式 0，直接点击生成按钮，便生成两个高速计数程序 (HSC0_INT 与 HSC1_INT);
(3) 高速计数编程。主程序中仅需用 SM0.1 或沿触发调用生成的子程序一次即可，然后可以在 HC0 和 HC1 读出当前的脉冲数，然后在程序中比较计算。至于内部复位高速计数器，只需用沿触发调用生成的子程序一次，程序图如图 2 所示：
5.2 HMI 画面设计
(1) 参数画面如图 3 所示：可设定定位时间、备压时间、灌装容量、灌装系数及选择清洗及灌装模式，可实现灌装的数量及灌装的总容积，并且用户可在非工作状态及开锁的情况下清除;
(2) 灌装画面如图 4 所示：可显示当前灌装的工作模式、设备的工作状态及灌装量，能够动态显示定位及当前的灌装量。
S7-200 SMART 基本指令执行时间达 0.15μs，CPU 本体集成了以太网口，只需普通的网即可下载和调试程序，最大限度的降低编程电缆的成本，也非常容易获取。 SMART LINE 触摸屏相比第一代有很大的提高，颜色更加丰富，增加了以太网接口，无论是下载程序还是与 PLC 通讯都比较方便。
STEP 7-Micro/WIN SMART 软件相比其它软件非常的小巧，兼容性非常好，可以打开 S7-200 的程序。向导功能有了很大的改进，相比传统的向导操作更加灵活，比如高速计数器向导，可同时对多个高速计数器进行设置，可在同一页面下显示，能同时生成多个计数程序。其次软件的窗口设计非常实用，比如将“变量表”、“符号表”、“状态图表”、“数据块”、“输出窗口”、“交叉引用”功能都做成了单独的窗口，点击相应的标签便可自由切换。这些窗口可以与程序编辑界面同时显示，在编程调试时非常实用。
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