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塑钢门窗近几年在国内方兴未艾，传统塑钢门窗都是推拉窗，但推拉窗气密性和开启方式等方面存在一系列不便和缺陷，而随着人们生活水平的提高，平开翻转窗开始进入市场。平开翻转窗和推拉窗的结构区别在于五金件上，目前国内平开翻转窗五金件主要从国外进口。北新建材(集团)有限公司2001年在国家经贸委的支持下上马全国第一条全自动门窗五金冲压线，对于生产出来的五金件质量的寿命检测是一个新的问题。
五金件质量的寿命检测目前国内没有标准，我们参考欧洲的标准主要有以下几方面要求：
1：开启寿命：要求不低于50000次，动作要求模拟人工开启门窗，即先平开，执手在第一开关位置时(如图1中位置)，为起始位置。逆时针转动90。 到平开位置，水平向外平开，窗扇开启大约35。(以平开转轴位置为轴心)，然后关闭窗扇，将执手顺时针旋转90。 到关闭位置;平开动作结束，执手回到第一开关位置时，再将执手逆时针转动180。 到上悬位置，向外、向下拉平开上悬，窗扇开启大约15。(以平开下转轴位置为轴心)，然后关闭窗扇，将执手顺时针旋转180。 到关闭位置;此平开与上悬为一个动作周期，为一次平开上悬开启。
2：开启频率：检测频率为5次/分
3：开关门窗力不大于100N，开启执手力矩不大于1N.m;
据笔者在国内和欧洲五大五金件生产厂参观的结果看，主要是用气缸来实现以上动作，虽然基本可以实现动作，但如果窗型复杂，这种设备适用的灵活性和方便性极差，我们考虑用伺服电机和滚珠丝杠来实现以上动作并克服其弊端，设备已调试完毕，运行效果良好。
我们用两台伺服电机，这里我们选用了三菱公司的MR-J2S-A型伺服电机，一台用于开执手，一台用于开窗扇，用三菱公司的FX2N型PLC控制整个系统的协调工作，系统的状态由触摸屏来显示和调整，如工作频率和次数的设定，实际工作次数、系统故障原因及拉力和扭力的显示。拉执手的长杆在执手
接头处有一类似于机器手的万向接，便于换向。
现将系统的工作流程描述于下：
1) 在触摸屏上设定工作频率和次数和窗型大小。
2) 在操作台上选定是要进行平开检测还是要进行平开上悬开检测(以下以平开上悬为例描述)，启动任务，系统开始运行。
3) 首先1号伺服将执手逆时针旋转90o到平开位置，即将执手置于水平位置。
4) 2号伺服沿丝杠方向将窗扇通过执手往外平开，窗扇开启大约35。(以平开转轴位置为轴心，即1图中的2处)。
5) 2号伺服沿丝杠方向将窗扇通过执手往里关上。
6) 1号伺服将执手顺时针旋转90o到关闭位置，即起点位置。以上完成一次平开检测。
7) 1号伺服将执手逆时针旋转180o到上悬位置，即和窗扇平行位置。
8) 2号伺服沿丝杠方向将窗扇通过执手往外平开，窗扇开启大约15。(以平开下转轴位置为轴心，即1图中的1处)。
9) 2号伺服沿丝杠方向将窗扇通过执手往里关上。
10) 1号伺服将执手顺时针旋转180o到关闭位置，即起点位置。以上完成一次平开上悬检测。
以上是实验机的工作流程，由于窗型大小不一，窗扇开启35o时，2号伺服
沿丝杠方向行走距离不一样，所以每次实验开始必须要在触摸屏上选定窗型大小，另外有外平开和平开上悬窗户的区别，它们的工作流程也不一样，所以要在工作前选好，否则会损坏五金件。
SIEMENS PLC battery 6FC5247-0AA18-0AA0 575332 3.0V
Advantech PCM-3810 A2 PC/104
ALLENBRADLEY1746-NO8IANALOGOUTPUTMODULE1746NO8I1746-N08I
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01KA509430 RELIANCE DC MOTORS
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RME HDSPe PCI Interface BRAND with 2 YEAR
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ALLEN BRADLEY VersaView 1200P TOUCH SCREEN OPERATOR INTERFACE 6181P-12TSXPH
ABB IMMFP12 PROCESSOR IN A
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(N3-1) 1 EATON ECN2414CAE CONTROL N3-1
MEASUREX 084736-00 USPP 08473600
ALLEN BRADLEY 1336-B050-EAG-S1 USPP 1336B050EAGS1
GE FANUC IC646MBP001 FNFP IC646MBP001
FANUC A16B-1000-0140 USPP A16B10000140
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RELIANCE ELECTRIC 2GU51010 USPP 2GU51010
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Siemens 6ES5 816-1BB11 TRANSMISSION LOG MODULE
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Siemens 6ES5 482-7LA11 Digital Output Module
Square D 8030 CBP-104
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WS-C3550-24-DC-SMI CISCO 3550 SWITCH 24-10/100 2 GBIC PORTSDC-PWRD: SMI
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ALLEN-BRADLEY 1746-0AP12 SER. C REMOTE OUTPUT MODULE ""
ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88143
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(000 nolot) Allen Bradley Motor 31HP (Kw) 37.1V 1600 RPM 8720SM-030Z4JAS2
INDRAMAT DDC01.2.N050C-RL01-01-FW USPP DDC012N050CRL010
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PPT VISION 661-0306 USPP 6610306
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LENZE CANBUS I/O Module E82ZAFCC201 BRAND 3 wire canbus interface
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ASEA BROWN BOVERI QHMM101 USPP QHMM101
TYLAN GENERAL FM-3926V NSFP FM3926V
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Waters Millipore HPLC System Interface Detector Module
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Omron 3G2A6-LK014
Schneider Modicon AS-J892-101 SURPLUS ASJ892101
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Schneider Modicon AS-H827-100 NSFP ASH827100
Schneider Modicon LOT of (4) Card Module DEP 216/AS-BDEP-216
Schneider Modicon AS-BDEP-257 I/O MODULE ASBDEP257
Schneider Modicon SCHEIDER POWER SUPPLY AS-P810-000 15A0290-000 70W 115/230V
Telemecanique MODICON TSX Micro TSX3710001
SCHNEIDER Telemecanique Switch XB4 BVB5
Siemens X102 Operator Panel MS 100 H MS100H MS 1OO H MS1OOH MS-100-H
SIEMENS 6AV3688-3ED13-0AX0 PP17-II PUSH BUTTON PANEL
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GE Communications Control Module IC693CMM311K
SIEMENS SIMODRIVE VPM 120 6SN1113-1AA00-1JA0
SIEMENS SIMODRIVE 6SN1146-1AB00-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 2ST
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AC Power AFC-11005A Single Phase In Single Phase Out Power Suppy
A06B-0759-B200#3000 FANUC AC SERVO SPINDLE REMANUFACTURED
75HP 3PH 460V VFD TECO WESTINGHOUSE VARIABLE FREQUENCY DRIVE JNTEBGBB0075AZ
REXROTH 0-608-830-093 USPP 0608830093
ALLEN BRADLEY 6160-PCD4 USPP 6160PCD4
ALLEN BRADLEY 2706-F21J USPP 2706F21J
INDRAMAT MDD093C-N-030-N2M-110PA1 USPP MDD093CN030N2M12
YASKAWA ELECTRIC JANCD-SV02C NSPP JANCDSV02C
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ITE SIEMENS NF355H USPP NF355H
Siemens 6ES5-250-1AA11 USPP 6ES52501AA11
SIEMENS 6ES5 380-7AA11 6ES53807AA11
SIEMENS PLC 6ES5 306-7LA11 Interface
Siemens BUS TERMINAL SINEC L2 RS485 OVR 6GK15000AB
Siemens 6ES7 153-2BA02-0XB0 6ES71532BA020XB0 NIB
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Texas Instruments 505-7002
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Modicon DR-PLS4-000
Schneider Modicon /Schneider AS-B873-011/AB873011 Analog Input OFFERS ACCEPTED
