100GF5RT
100GF5RT
100GF5RT
减速机选型步骤
减速机选型过程中需要知道的几个系数:
1、工况系数
2、安全系数
3、环境温度系数
4、负荷率系数
5、公称功率利用系数
用户需提高的参数包含:电机功率、电机转速、所需要的功率、减速机所连接的工作机的转速、每天工作时间、工作环境、温度。
减速机选型步骤如下:
1、确定减速机的传动比,按照公式:电机转速/工作机转速,根据用户要求的传动比选取接近的公称传动比。
2、确定减速机的公称输入功率
减速机的计算功率=减速机所连接的工作机械所需要功率*工作机械工况系数*安全系数
公称输入功率大于等于计算功率。
公式中出现的工作机械工况系数和安全系数是需查询各个系列的减速机的样本。算出计算功率后查询对应的表知道公称输入功率,确定出减速机的名义中心距。
3、验算起转矩
公称输入功率大于等于(电动机的额定转矩*输入转速*峰值转矩系数)/9550
4、校核减速机的热功率能否通过
热功率=负载功率*环境温度系数*负荷功率系数*公称功率利用系数小于等于减速机功率(没有冷却措施的前提下)。对于圆柱齿轮减速机,只有采用盘状管冷却时,计算减速机功率(盘状管冷却或循环油润滑)大于热功率。因此可以选的减速机的型号,采用油池润滑,盘状水管通水冷却润滑油。如果不采用盘状管冷却,则需另选较大规格的减速机。
减速机选型需要注意以下问题:
尽量选用接近理想减速比:
减速比=伺服马达转速/减速机出力轴转速
扭力计算:对减速机的寿命而言,扭力计算非常重要,并且要注意加速度的最大转矩值(TP),是否超过减速机之最大负载扭力。
适用功率通常为市面上的伺服机种的适用功率,减速机的适用性很高,工作系数都能维持在1.2以上,但在选用上也可以以自己的需要来决定:
要点有二:
1、选用伺服电机的出力轴径不能大于表格上最大使用轴径;
2、若经扭力计算工作,转速可以满足平常运转,但在伺服全额输出时,有不足现象时,可以在电机侧之驱动器,做限流控制,或在机械轴上做扭力保护,这是很必要的。
通用减速机的选型包括提出原始条件、选择类型、确定规格等步骤。
相比之下,类型选择比较简单,而准确提供减速器的工况条件,掌握减速器的设计、制造和使用特点是通用减速机正确合理选择规格的关键。
规格选择要满足强度、热平衡、轴伸部位承受径向载荷等条件。
减速机相关术语:
减速比:输入转速与输出转速之比;
级数:行星齿轮的套数。一般最大可以达到三级,效率会有所降低;
满载效率:在最大负载情况下(故障停止输出扭矩),减速机的传递效率;
工作寿命:减速机在额定负载下,额定输入转速时的累计工作时间;
额定扭矩:是额定寿命允许的长时间运转的扭矩。当输出转速为100转/分,减速机的寿命为平均寿命,超过此值时减速机的平均寿命会减少。当输出扭矩超过两倍时减速机故障;
噪音:单位分贝dB(A),此数值实在输入转速3000转/分,不带负载,距离减速机1米距离时测量值;
回差:将输入端固定,是输出端顺时针和逆时针方向旋转,当输出端承受正负2%额定扭矩时,减速机输出端由一个微小的角位移,此角位移即为回程间隙。单位是“分”,即一度的1/60。
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